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How Can CasterANALYTICS Help You Cast Faster?

How Can CasterANALYTICS Help You Cast Faster?

by Tovi Kiss | Oct 9, 2026 | Continuous Casting

Every continuous caster has practical speed limits. Without complete process data, operators are often left to estimate exactly where those limits are. Push casting speed too far and the risks increase: unstable mold conditions, quality problems, or potentially a...
What Causes Continuous Casting Defects? Mold Root Causes and Prevention

What Causes Continuous Casting Defects? Mold Root Causes and Prevention

by Michael Kiss | Jul 16, 2026 | Continuous Casting

Quick Answer: Many important continuous casting defects originate during the first moments of solidification inside the copper mold. Variations in lubrication, heat transfer, mold oscillation, mold flux behavior, mold level, and steel flow can contribute to shell...
Optimize Your Continuous Caster: The Strategic Role of Pre-Downturn Mold Oscillation Audits

Optimize Your Continuous Caster: The Strategic Role of Pre-Downturn Mold Oscillation Audits

by Michael Kiss | May 28, 2026 | Continuous Casting, Mold Oscillation

In continuous casting of steel, mold oscillation performance directly impacts surface condition, lubrication behavior, shell development, breakout prevention, and overall caster reliability. Small changes in oscillator performance can create process instability long...
Managing Continuous Casting Data Across Shifts: How to Prevent Performance Drift

Managing Continuous Casting Data Across Shifts: How to Prevent Performance Drift

by Tovi Kiss | Jan 21, 2026 | Continuous Casting, Kiss Technologies

Most improvement efforts in continuous casting focus on equipment upgrades, new sensors, or tuning process parameters. Those are important. But there is another risk—less visible, but just as impactful on yield, uptime, and steel quality: Loss of consistency from...

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Recent Posts

  • How Can CasterANALYTICS Help You Cast Faster?
  • The ROI of Ladle Slag Detection: How to Build the Financial Case for Better Slag Control
  • Measured Friction vs. Friction Index in Continuous Casting
  • What Causes Continuous Casting Defects? Mold Root Causes and Prevention
  • Visual Slag Detection in Continuous Casting: Limitations and Better Alternatives

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